High-Efficiency Shale Shaker Screen Replacement for NOV BRANDT & Axiom Process P/N AX100TF-143 (API 100)
100% Interchangeable with NOV BRANDT AX-1 and Axiom Process AX-1 Shale Shakers | 683 x 600 mm Dual-Standard Dimensions
Disclaimer: All original equipment manufacturer names, trademarks, equipment models, and part numbers (including NOV Brandt, Axiom Process, Axiom AX-1, and P/N AX100TF-143) are referenced solely for technical identification, dimensional cross-reference, and equipment compatibility. Our replacement shaker screens are independently manufactured, certified to API RP 13C standards, and are neither manufactured nor endorsed by the OEM.
Engineering Deconstruction & Intermediate Separation
Intermediate hole sections demand a balance between high mud throughput and fine solids removal. When drilling through abrasive sandstone, carbonates, or siltstones, drilling contractors rely on API 100 screens to strip abrasive fines before they reach hydrocyclone manifolds.
Substandard aftermarket screens often suffer from irregular pore sizes, allowing destructive 150+ μm particles to bypass into the active mud system, leading to rapid wear on mud pump fluid ends and downhole motors.
Our API RP 13C Certified Composite Screen (Part Number: AX100TF-143) features high-tensile SS316L wire cloth bonded to a rigid composite frame, delivering verified 143 μm cut point protection for NOV BRANDT AX-1 and Axiom Process AX-1 shakers at a 35–45% direct cost reduction.
Technical Specifications & API RP 13C Compliance
| Technical Parameter | Engineering Standard & Specification | Compliance / Verification |
|---|---|---|
| Cross-Reference P/N | AX100TF-143 / AX-100-TF-143 | 100% Bolt-on Match for NOV BRANDT & Axiom AX-1 |
| Physical Dimensions (L × W × H) | 683 mm × 600 mm × 28 mm | 26.89" × 23.62" × 1.10" (Dual Metric/Imperial Standard) |
| Net Weight | 4.5 kg | 9.9 lbs (Ergonomic Single-Operator Handling) |
| Non-Blanked Screening Area | 2.84 sq ft | 0.264 m² Effective Flow Path |
| Standard API Designation | API 100 (API RP 13C / ISO 13501 Compliant) | Rigorously Calibrated |
| D100 Separation Cut Point | 143 μm (Precision Glass Bead Calibrated) | Strips abrasive silt and sand |
| Mesh Weave Configuration | Multi-Layer SS316L Bonded Cloth | Anti-blinding rectangular weave |
| Structural Frame Material | High-Modulus Polypropylene Composite | Zero rust; chemical inertness |
| Fluid Conductance | Balanced High Conductance (> 1.6 kD/mm) | Stable mud processing capacity |
Engineering Advantages & Quality Control
- Precision Multi-Layer Mesh: Built with a fine filtration wire cloth supported by a heavier inner backing mesh. The layers are tensioned and diffusion-bonded across structural ribs, preventing mesh flutter under heavy mud sheets.
- Corrosion-Proof Composite Frame: Impervious to synthetic oil-based muds (OBM), synthetic-based muds (SBM), and aggressive brine completion fluids (pH 2–13).
- Tightly Toleranced D100 Cut Point: Calibrated to eliminate coarse particles greater than 143 μm, reducing solids loading on downstream desilters and centrifuges.
Maintenance, Fleet Configuration & Deck Installation Guidelines
- Triple-Deck Fleet Configuration Guide: For balanced intermediate drilling on NOV Brandt & Axiom AX-1 shakers, deploy a 24-screen tiered setup: Top Scalping Deck: 8 pcs AX80TF-190; Middle Buffer Deck: 8 pcs AX100TF-143 (intermediate solids isolation); Bottom Fine Deck: 8 pcs AX170TF-94. Total compliment is 24 panels, yielding a total screening area of 64.92 sq ft (6.03 m²).
- Rapid Changeout & Labor Ergonomics: Weighing only 4.5 kg (9.9 lbs), our composite screens allow a single operator to complete a full 24-screen deck changeout in under 15 minutes, cutting Non-Productive Time (NPT) drastically.
- Basket Inspection & Clamping: Inspect bottom support rubbers on the shaker. Slide P/N AX100TF-143 into place and engage clamping wedges evenly to prevent frame corner point-loading.
Frequently Asked Questions
Q: What are the exact dimensions and weight of this AX-1 replacement screen?
A: The standardized dimensions are 683 mm × 600 mm (approx. 27" × 24"), with a net weight of 4.5 kg (9.9 lbs) and an effective non-blanked area of 2.84 sq ft (0.264 m²). It is 100% direct drop-in compatible with both NOV Brandt AX-1 and Axiom Process AX-1 triple-deck shale shakers.
Q: What is the primary operational difference between P/N AX100TF-143 and AX80TF-190?
A: The AX100TF-143 provides a tighter 143 μm cut point (API 100) compared to the 190 μm (API 80) cut point of the AX80TF, making it ideal for intermediate hole drilling where fine sand control is critical.
Q: Does this composite frame withstand aggressive oil-based muds (OBM)?
A: Yes. The specialized polypropylene matrix is fully resistant to diesel, mineral oils, and synthetic esters, showing zero swelling or delamination over extended drilling campaigns.
