High-Conductance Shale Shaker Screen Replacement for NOV BRANDT & Axiom Process P/N AX80TF-190 (API 80)
100% Interchangeable with NOV BRANDT AX-1 and Axiom Process AX-1 Shale Shakers | 683 x 600 mm Dual-Standard Dimensions
Disclaimer: All original equipment manufacturer names, trademarks, equipment models, and part numbers (including NOV Brandt, Axiom Process, Axiom AX-1, and P/N AX80TF-190) are referenced solely for technical identification, dimensional cross-reference, and equipment compatibility. Our replacement shaker screens are independently manufactured, certified to API RP 13C standards, and are neither manufactured nor endorsed by the OEM.
Engineering Deconstruction & Fluid Conductance
During top-hole surface drilling, spud-in intervals, and heavy unweighted mud circulation, solids control crews face high volume mud flow combined with large volumes of coarse cuttings. Standard replacement screens often suffer from blind spots, premature mesh blinding, or wire delamination under heavy clay loading, forcing rig hands to slow down mud pumps.
OEM screen supply chains frequently involve 8-to-12-week lead times and inflated dealer markups.
Our Heavy-Duty Composite Frame Shale Shaker Screen (Direct Cross-Reference P/N: AX80TF-190) provides maximum liquid conductance, precise 190 μm particle retention, and 100% mechanical interchangeability on NOV BRANDT AX-1 and Axiom Process AX-1 shale shakers at a 35–45% direct procurement cost reduction.
Technical Specifications & API RP 13C Compliance
| Technical Parameter | Engineering Standard & Specification | Compliance / Verification |
|---|---|---|
| Cross-Reference P/N | AX80TF-190 / AX-80-TF-190 | 100% Drop-in Fit for NOV BRANDT & Axiom AX-1 |
| Physical Dimensions (L × W × H) | 683 mm × 600 mm × 28 mm | 26.89" × 23.62" × 1.10" (Dual Metric/Imperial Standard) |
| Net Weight | 4.5 kg | 9.9 lbs (Ergonomic Single-Operator Handling) |
| Non-Blanked Screening Area | 2.84 sq ft | 0.264 m² Effective Flow Path |
| Standard API Designation | API 80 (API RP 13C / ISO 13501 Compliant) | Certified Lab Test Report Provided |
| D100 Separation Cut Point | 190 μm (Calibrated ASTM E11 glass bead test) | Zero coarse cuttings bypass |
| Mesh Cloth Material | Premium Stainless Steel AISI 316L (Double-Layer) | Resists H&sub2;S and saline mud attack |
| Structural Frame Design | Injection-Molded High-Strength Composite Frame | Glass-filled polypropylene matrix |
| Conductance Rating | High Liquid Conductance (> 2.2 kD/mm) | Minimizes mud loss on heavy flow lines |
Engineering Advantages & Quality Control
- Composite Structural Stability: Engineered with high-strength glass-reinforced thermoplastic composite molding. Unlike traditional steel-frame screens, the composite body does not rust, degrade in saline drilling fluids, or suffer weld-joint fatigue under high-G shaker acceleration.
- Independent Mesh Grid Isolation: Wire mesh layers are fused into localized, individual rectangular grid cells. In the event of localized mechanical tearing from sharp rock fragments, damage is confined to a single cell, preventing propagation across the deck.
- API RP 13C Laser Verification: Every production lot is sampled and tested using automated dry-sieving and laser diffraction to certify that the D100 cut point remains within 190 μm ± 5 μm.
Maintenance, Fleet Configuration & Deck Installation Guidelines
- Triple-Deck Fleet Configuration Guide: For optimal mud processing on NOV Brandt & Axiom AX-1 shakers, deploy a 24-screen tiered setup: Top Scalping Deck: 8 pcs AX80TF-190 (coarse solids separation); Middle Deck: 8 pcs AX120TF-120 / AX140TF-116 (buffer phase); Bottom Fine Deck: 8 pcs AX170TF-94 / AX200TF-80 (precision low-gravity solids control). Total machine compliment is 24 panels, yielding an effective screening area of 64.92 sq ft (6.03 m²).
- Rapid Changeout & Labor Ergonomics: Weighing only 4.5 kg (9.9 lbs), our composite screens allow a single operator to complete a full 24-screen deck changeout in under 15 minutes, compared to 45+ minutes on traditional 12 kg steel frame screens.
- Deck Preparation & Clamping: Clear all dried barite and drill solids from the support basket. Engage wedge or pneumatic clamping bars to uniform pressure to prevent micro-vibration chatter.
Frequently Asked Questions
Q: What are the exact dimensions and weight of this AX-1 replacement screen?
A: The standardized dimensions are 683 mm × 600 mm (approx. 27" × 24"), with a net weight of 4.5 kg (9.9 lbs) and an effective non-blanked area of 2.84 sq ft (0.264 m²). It is 100% direct drop-in compatible with both NOV Brandt AX-1 and Axiom Process AX-1 triple-deck shale shakers.
Q: Can P/N AX80TF-190 be installed directly into the Axiom or Brandt AX-1 shaker without modifying the wedge lock?
A: Yes. Outer dimensions, frame thickness, and perimeter lock-down profiles match original equipment specifications for direct drop-in replacement.
Q: What certifications are supplied with bulk orders?
A: Each shipment includes API RP 13C test compliance certificates, wire mesh MTC 3.1 reports (SS316L chemical composition), and factory dimensional inspection sheets.
