Two-Piece Desander Cone Assembly with Clamps (Replacement for P/N 05-100-00)
Heavy-Duty Split-Body Polyurethane Hydrocyclone Assembly with SS304 Clamps | API 13C Compliant Direct Replacement
Disclaimer: All product part numbers (e.g., P/N 05-100-00, 0510000), equipment designations, and descriptions are used solely for cross-reference, identification, and mechanical compatibility purposes. Our products are independent, high-grade aftermarket replacement components conforming to API Spec 13C standards and are manufactured independently.
Heavy-Duty Two-Piece Desander Hydrocyclone Assembly (Cross-Reference P/N 05-100-00)
Rebuilding solids control skids under tight operational timelines requires modular, easily serviceable equipment. Single-piece hydrocyclones often force maintenance crews to replace the entire cone body when only the high-wear lower apex section has eroded. This raises MRO costs and increases overhaul downtime.
Our split-body two-piece polyurethane desander cone assembly, engineered as a compatible replacement cross-referencing 10-Inch Desander Units (Part Number: 05-100-00 / P/N 0510000), features a modular upper body, replaceable lower cone, and heavy-duty 304 stainless steel connection clamps. This setup enables rapid field changeouts and lowers lifecycle maintenance expenses by up to 50%. Explore our full line of oilfield desander equipment and replacement cyclones.
Technical Specifications & Cross-Reference
| Engineering Parameter | Industry Standard Specification | Aftermarket Replacement Standard | Compliance & Tolerance |
|---|---|---|---|
| Cross-Reference P/N | 05-100-00 / 05-100-02 | PN-0510000-MOD | 100% Functional Fit |
| Applicable Equipment | 10" Hydrocyclone Manifolds / Desanders | Standard 10" Desander Skids | Direct Modular Fit |
| Assembly Structure | Two-Piece Split Section | Upper Involute + Lower Cone Body | Heavy-Duty Clamp Joint |
| Elastomer Hardness | Polyurethane Shore 90A | Premium Hydrolysis-Resistant CPU 90–92A | High Tear & Abrasion Resistance |
| Recommended Feed Head | 75 – 115 ft (23 – 35 m) | 35 – 50 PSI Manifold Pressure | Standard Rig Feed |
| Throughput Capacity | 500 GPM (114 m³/h) per cone | 500 GPM Nominal Rating | Stable Separation |
| Clamp Material Specification | Carbon / Stainless Steel | Heavy-Duty SS304 Quick-Release Clamps | Corrosion-Resistant |
| Apex Tip Compatibility | Standard Desander Nozzle | Accepts Fixed & Adjustable Apex Tips | Interchangeable Fit |
Manufacturing Standards & Quality Control
- Modular Mating Tolerance: The split joint interface is cast with interlocking sealing lips to ensure alignment and prevent fluid leakage without requiring external silicone gaskets.
- Hydrodynamic Involute Feed: The upper feed head features an engineered tangential spiral entry that minimizes turbulent eddies, converting fluid velocity into centrifugal separation power.
- Quality & Hardness Verification: Each batch undergoes durometer hardness testing, rebound resilience testing, and dynamic hydrostatic pressure checks up to 100 PSI.
Maintenance & Refurbishment Installation Guidelines
- Sectional Replacement: When inspecting a worn cone, unbolt the center SS304 clamp to check the lower cone interior. If the upper feed body shows minimal wear, replace only the lower section to reduce maintenance cost.
- Clamp Torque Uniformity: Hand-tighten and evenly torque the clamp fasteners. Do not over-torque; the self-sealing polyurethane lip seals under hydraulic operating pressure.
- Vortex Finder Clearance: Confirm that the internal vortex finder pipe is free of debris or dry mud accumulation before bolting the upper housing to the feed manifold.
Frequently Asked Questions (FAQ)
Q: Does this two-piece cone fit directly onto standard 10" desander header configurations?
A: Yes. The inlet and overflow connection dimensions match industry-standard 10" desander header configurations without pipe adjustments.
Q: What is the main operational benefit of the two-piece split design over a single-piece cone?
A: The lower half of a hydrocyclone experiences approximately 70% of total abrasive wear. The two-piece design allows operators to replace only the lower cone section, cutting spare parts replacement costs in half.
Q: Can we order replacement lower cones and clamps separately?
A: Yes. Upper inlet heads, lower cone bodies, stainless steel mid-clamps, and apex nozzles can be ordered individually or as complete assemblies.
